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Corrugated Post Print Mounting Systems

PPMT Range (2CE & 2CS)

A range of highly configurable, easy to use flat table post-print mounters. Manual and servo-motorised options available, along with connectivity to prepress systems.

Features;

  • Consistent repeatable mounting
  • Intuitive user interface
  • High magnification
  • HD digital fixed focus colour camera system
  • Simple and quick to operate
  • Wide range of options
  • Connectivity to Esko, Hybrid and other prepress systems
  • Solid aluminium table with steel fabricated/welded support frame
  • Carrier sheet size up to 3600mm(142”)
  • Shim length up to 1680mm(66”)

The Heaford PPMT range combines precision mounting technology, intuitive operation, and highly configurable workflow options to deliver accurate, repeatable corrugated post-print mounting performance across demanding production environments.

Cutting

Protect your sleeves and your operators whilst achieving clean cuts/joints on your flexo plates and tape with our range of cutting systems.

Camera Measurement

For manual mounters without motorised cameras, LED display showing positional data in the X axis significantly aides operator set-up negating the need of a tape ruler.

Laydown Roller

Improve efficiency, consistency and remove the risks of air bubbles often associated with ‘hand rolling’ using our silicone foam lay down roller. This applies an even pressure across the full width of the sleeve for both tape and plate application.

Barcode

Faster job set-up and elimination of operator errors in job set up with our barcode scanner and associated software to generate job cards & read barcodes for automatic entry of mounting co-ordinates via your company network.

Check Mount

Help operators mount consistently with a simple visual traffic light system with user defined mounting tolerance. Featuring a target recognition system that works on all types of register marks.

Quality Report

Automatically generate QA reports with images of mounted plates by colour along with positional data and variance (actual position v programmed position), Stored electronically in PDF format.

Vacuum Table

A vaccum system to assit with fixing the carrier shim to the table during mounting.

Corrugated Post Print Mounter Features & Specifications

Features

The Heaford PPMT range has been developed to deliver consistent, repeatable corrugated post print mounting performance through a highly configurable and operator-friendly flat table design. Available in both manual and servo-motorised configurations, the system combines intuitive controls with high magnification HD digital camera technology to support accurate mounting and efficient day-to-day production workflows.

Designed for flexibility across modern corrugated prepress environments, the PPMT range offers connectivity to Esko, Hybrid and other leading prepress systems while maintaining a simple and fast operator experience. A robust solid aluminium table with fabricated steel support frame provides exceptional stability and durability for demanding production applications.

Specifications

The Heaford corrugated post print mounting range is available in web widths of 2600mm (102”), 3000mm (118”) and 3600mm (141”), supporting carrier sheet sizes up to 3600mm (142”) and shim lengths up to 1680mm (66”). Designed for precision mounting performance, the system incorporates two 50x magnification digital colour inspection cameras alongside a large 27” touchscreen colour monitor for improved visibility and workflow control.

Advanced positioning technology, including servo-driven ball screw camera beams and servo-driven cameras with positional accuracy tolerances of up to +/- 0.002mm on the 2CS model, enables highly accurate and repeatable mounting performance across corrugated post print applications.

Options

A range of optional accessories and workflow enhancements is available to further optimise the PPMT range for specific production requirements. These include barcode scanners, laydown rollers, vacuum tables, rear shim tensioners, and CheckMount systems, designed to improve workflow efficiency, mounting accuracy, and operator productivity.

The highly configurable design of the PPMT range allows converters to tailor the system to their individual corrugated post print production environments while maintaining dependable mounting precision and operational flexibility.

Corrugated Post Print Plate Mounting Systems

Accurate & Repeatable Corrugated Mounting Performance

The Heaford PPMT range has been developed to simplify corrugated post-print mounting through highly accurate, repeatable, and operator-friendly flat-table mounting technology. Designed for modern corrugated production environments, the system helps converters improve workflow efficiency while maintaining dependable mounting precision across every job.

Available in manual and servo-motorised configurations, the PPMT range combines advanced HD camera systems, intuitive controls and flexible workflow integration to support consistent production performance. Connectivity to leading prepress systems and a wide range of configurable options allow converters to tailor the system to their operational requirements.

PPMT FAQ’s

Learn more about the Heaford PPMT range, including configurations, mounting accuracy, workflow integration and optional features.

What is the PPMT range designed for?

The PPMT range has been developed for corrugated post print plate mounting applications requiring accurate, repeatable and operator-friendly flat table mounting performance.

Are both manual and automated models available?

Yes. The PPMT range is available in both manual and servo-motorised configurations to support different workflow requirements and production environments.

What prepress systems can the PPMT range integrate with?

The system offers connectivity to Esko, Hybrid and other leading prepress systems, helping converters streamline workflow efficiency and improve production consistency.

What mounting accuracy features are included?

The PPMT range incorporates two 50x magnification digital colour inspection cameras, servo-driven camera positioning and high positional accuracy tolerances of up to +/- 0.002mm on the 2CS model.

What web widths are available?

The system is available in web widths of 2600mm (102”), 3000mm (118”) and 3600mm (141”), supporting a wide range of corrugated production requirements.

What optional features are available?

Optional enhancements include barcode scanners, laydown rollers, vacuum tables, rear shim tensioners and CheckMount systems designed to improve workflow efficiency and mounting accuracy.

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