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Corrugated Mounter Proofer

PPMPT Range

Provides post-print mounting with proofing for accurate plate verification and register.

Features;

  • Mount & proof on the same machine
  • Robust cast table ground to high flatness tolerance
  • Precision-ground aluminium proof drum
  • Manual job input or connectivity option for job transfer
  • Servo drive to cameras (X-axis) with a unique “loop” measurement to ensure totally repeatable positions
  • Servo drive low-friction ball screws for precise camera positioning
  • HMI control

The Heaford PPMPT range combines accurate post-print mounting and proofing capabilities within a highly configurable flat-table system designed to improve plate verification, register accuracy, and corrugated prepress workflow efficiency.

Cutting

Protect your cylinders/sleeves and your operators whilst achieving clean cuts/joints on your flexo plates and tape with our range of cutting systems.

Camera Measurement

For manual mounters without motorised cameras, LED display showing positional data in the X axis significantly aides operator set-up negating the need of a tape ruler.

Laydown Roller

Improve efficiency, consistency and remove the risks of air bubbles often associated with ‘hand rolling’ using our silicone foam lay down roller. This applies an even pressure across the full width of the sleeve for both tape and plate application.

Barcode

Faster job set-up and elimination of operator errors in job set up with our barcode scanner and associated software to generate job cards & read barcodes for automatic entry of mounting co-ordinates via your company network.

Check Mount

Help operators mount consistently with a simple visual traffic light system with user defined mounting tolerance. Featuring a target recognition system that works on all types of register marks.

Quality Report

Automatically generate QA reports with images of mounted plates by colour along with positional data and variance (actual position v programmed position), Stored electronically in PDF format.

Vacuum Table

A vaccum system to assit with fixing the carrier shim to the table during mounting.

Corrugated Mounter Proofer Features & Specifications

Features

The Heaford PPMPT range has been developed to combine corrugated post print mounting and proofing within a single highly configurable system, enabling accurate plate verification and register control before production begins. Designed for dependable repeatability and operator efficiency, the system incorporates precision mounting technology, proofing functionality and advanced camera positioning to support consistent corrugated prepress performance.

Built around a robust cast table ground to high flatness tolerances and a precision ground aluminium proof drum, the PPMPT range delivers stable and repeatable mounting and proofing results across demanding production environments. Servo-driven cameras with unique loop measurement technology and low-friction ball screw positioning provide highly accurate and repeatable camera positioning while maintaining intuitive HMI-based workflow control.

Specifications

The Heaford PPMPT range is available in web widths of 2600mm (102”), 3000mm (118”) and 3600mm (142”), supporting maximum carrier sheet lengths of up to 1680mm (66”). Designed for highly accurate corrugated mounting and proofing performance, the system incorporates two 50x magnification HD colour digital inspection cameras alongside a large 27” colour monitor for enhanced visibility and workflow management.

Advanced servo-driven positioning technology enables precise camera movement and highly repeatable mounting accuracy, with positional tolerances of up to +/- 0.002mm available on the 2CS model.

Options

A range of optional accessories and workflow enhancements is available to further optimise the PPMPT range for specific corrugated production requirements. These include barcode scanners, laydown rollers, vacuum tables, rear shim tensioners, and CheckMount systems, designed to improve mounting efficiency, workflow control, and operator productivity.

Connectivity options for Esko, Hybrid and other prepress systems also enable streamlined job transfer and improved workflow integration across modern corrugated prepress environments.

Corrugated Mounting & Proofing Systems

Accurate, Operator-Friendly Mounting for Growing Print Operations

The Heaford PPMPT range has been developed to combine corrugated post print mounting and proofing within a single highly accurate workflow solution. By enabling converters to mount and verify plates on the same machine, the system helps improve register accuracy, reduce production risk and streamline corrugated prepress operations.

Designed for dependable repeatability and operational efficiency, the PPMPT range combines advanced HD camera technology, precision proofing components and intuitive workflow controls to deliver consistent mounting and proofing performance across demanding corrugated production environments.

PPMPT Range FAQs

Learn more about the Heaford PPMPT range, including mounting and proofing capabilities, configurations and workflow integration.

What is the PPMPT range designed for?

The PPMPT range has been developed for corrugated post-print mounting and proofing applications that require accurate plate verification, repeatable register control, and efficient prepress workflow management.

Can mounting and proofing be completed on the same machine?

Yes. The PPMPT range combines mounting and proofing functionality within a single system, helping converters improve workflow efficiency and verify plate accuracy before production begins.

What mounting accuracy technologies are included?

The system incorporates servo-driven cameras, low-friction ball screw positioning and unique loop measurement technology to ensure highly accurate and repeatable camera positioning throughout the mounting process.

What web widths are available?

The PPMPT range is available in web widths of 2600mm (102”), 3000mm (118”) and 3600mm (142”), supporting a wide range of corrugated production requirements.

Can the PPMPT range integrate with prepress systems?

Yes. The system offers connectivity options for Esko, Hybrid and other leading prepress systems to support streamlined workflow integration and efficient job transfer.

What optional features are available?

Optional enhancements include barcode scanners, laydown rollers, vacuum tables, rear shim tensioners and CheckMount systems designed to improve workflow efficiency and mounting performance.

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