Corte
Proteja sus mangas y a sus operadores mientras logra cortes/uniones limpios en sus placas y cintas flexográficas con nuestra gama de sistemas de corte.
Corrugated Mounter Proofer
Rango PPMPT
Provides post-print mounting with proofing for accurate plate verification and register.
Características;
- Montaje y prueba en la misma máquina
- Mesa de fundición robusta rectificada con una alta tolerancia a la planitud
- Precision-ground aluminium proof drum
- Entrada manual de trabajos u opción de conectividad para transferencia de trabajos
- Servo drive to cameras (X-axis) with a unique “loop” measurement to ensure totally repeatable positions
- Servo drive low-friction ball screws for precise camera positioning
- control HMI
Corrugated Post Print Mounter Proofer Systems
The Heaford PPMPT range combines accurate post-print mounting and proofing capabilities within a highly configurable flat-table system designed to improve plate verification, register accuracy, and corrugated prepress workflow efficiency.
Medición de cámara
Para montadores manuales sin cámaras motorizadas, la pantalla LED que muestra datos de posición en el eje X ayuda significativamente a la configuración del operador, eliminando la necesidad de una regla de cinta.
Rodillo de colocación
Mejore la eficiencia, la consistencia y elimine los riesgos de burbujas de aire que a menudo se asocian con el "rodillo manual" utilizando nuestro rodillo de espuma de silicona. Esto aplica una presión uniforme en todo el ancho de la manga tanto para la aplicación de cinta como de placa.
Código de barras
Configuración de trabajos más rápida y eliminación de errores del operador en la configuración de trabajos con nuestro escáner de códigos de barras y software asociado para generar tarjetas de trabajo y leer códigos de barras para el ingreso automático de coordenadas de montaje a través de la red de su empresa.
Comprobar montaje
Ayude a los operadores a montar de manera consistente con un sistema de semáforo visual simple con tolerancia de montaje definida por el usuario. Con un sistema de reconocimiento de objetivos que funciona en todo tipo de marcas de registro.
Informe de calidad
Genere automáticamente informes de control de calidad con imágenes de placas montadas por color junto con datos de posición y variación (posición real frente a posición programada), almacenados electrónicamente en formato PDF.
Mesa de vacío
Un sistema de vacío para ayudar a fijar la cuña portadora a la mesa durante el montaje.
Corrugated Mounter Proofer Features & Specifications
Características
The Heaford PPMPT range has been developed to combine corrugated post print mounting and proofing within a single highly configurable system, enabling accurate plate verification and register control before production begins. Designed for dependable repeatability and operator efficiency, the system incorporates precision mounting technology, proofing functionality and advanced camera positioning to support consistent corrugated prepress performance.
Built around a robust cast table ground to high flatness tolerances and a precision ground aluminium proof drum, the PPMPT range delivers stable and repeatable mounting and proofing results across demanding production environments. Servo-driven cameras with unique loop measurement technology and low-friction ball screw positioning provide highly accurate and repeatable camera positioning while maintaining intuitive HMI-based workflow control.
Especificaciones
The Heaford PPMPT range is available in web widths of 2600mm (102”), 3000mm (118”) and 3600mm (142”), supporting maximum carrier sheet lengths of up to 1680mm (66”). Designed for highly accurate corrugated mounting and proofing performance, the system incorporates two 50x magnification HD colour digital inspection cameras alongside a large 27” colour monitor for enhanced visibility and workflow management.
Advanced servo-driven positioning technology enables precise camera movement and highly repeatable mounting accuracy, with positional tolerances of up to +/- 0.002mm available on the 2CS model.
Opciones
A range of optional accessories and workflow enhancements is available to further optimise the PPMPT range for specific corrugated production requirements. These include barcode scanners, laydown rollers, vacuum tables, rear shim tensioners, and CheckMount systems, designed to improve mounting efficiency, workflow control, and operator productivity.
Connectivity options for Esko, Hybrid and other prepress systems also enable streamlined job transfer and improved workflow integration across modern corrugated prepress environments.
Corrugated Mounting & Proofing Systems
Accurate, Operator-Friendly Mounting for Growing Print Operations
The Heaford PPMPT range has been developed to combine corrugated post print mounting and proofing within a single highly accurate workflow solution. By enabling converters to mount and verify plates on the same machine, the system helps improve register accuracy, reduce production risk and streamline corrugated prepress operations.
Designed for dependable repeatability and operational efficiency, the PPMPT range combines advanced HD camera technology, precision proofing components and intuitive workflow controls to deliver consistent mounting and proofing performance across demanding corrugated production environments.
PPMPT Range FAQs
Learn more about the Heaford PPMPT range, including mounting and proofing capabilities, configurations and workflow integration.
What is the PPMPT range designed for?
The PPMPT range has been developed for corrugated post-print mounting and proofing applications that require accurate plate verification, repeatable register control, and efficient prepress workflow management.
Can mounting and proofing be completed on the same machine?
Yes. The PPMPT range combines mounting and proofing functionality within a single system, helping converters improve workflow efficiency and verify plate accuracy before production begins.
What mounting accuracy technologies are included?
The system incorporates servo-driven cameras, low-friction ball screw positioning and unique loop measurement technology to ensure highly accurate and repeatable camera positioning throughout the mounting process.
What web widths are available?
The PPMPT range is available in web widths of 2600mm (102”), 3000mm (118”) and 3600mm (142”), supporting a wide range of corrugated production requirements.
Can the PPMPT range integrate with prepress systems?
Yes. The system offers connectivity options for Esko, Hybrid and other leading prepress systems to support streamlined workflow integration and efficient job transfer.
What optional features are available?
Optional enhancements include barcode scanners, laydown rollers, vacuum tables, rear shim tensioners and CheckMount systems designed to improve workflow efficiency and mounting performance.
Upgrade Your Corrugated Mounting & Proofing Workflow
Whether you’re upgrading existing equipment or investing in a new mounting and proofing solution, our specialists can help you find the right system for your production requirements.
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