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Corrugated Mounter Proofer

Faixa PPMPT

Provides post-print mounting with proofing for accurate plate verification and register.

Características;

  • Monte e teste na mesma máquina
  • Mesa fundida robusta retificada com alta tolerância de planicidade
  • Precision-ground aluminium proof drum
  • Entrada manual de trabalhos ou opção de conectividade para transferência de trabalhos
  • Servo drive to cameras (X-axis) with a unique “loop” measurement to ensure totally repeatable positions
  • Servo drive low-friction ball screws for precise camera positioning
  • Controle IHM

The Heaford PPMPT range combines accurate post-print mounting and proofing capabilities within a highly configurable flat-table system designed to improve plate verification, register accuracy, and corrugated prepress workflow efficiency.

Corte

Proteja suas mangas e seus operadores enquanto obtém cortes/juntas limpos em suas placas flexográficas e fitas com nossa linha de sistemas de corte.

Medição da câmera

Para montadores manuais sem câmeras motorizadas, o display LED que mostra dados de posição no eixo X auxilia significativamente na configuração do operador, dispensando a necessidade de uma régua de fita.

Rolo de assentamento

Melhore a eficiência, a consistência e elimine os riscos de bolhas de ar frequentemente associadas ao 'rolamento manual' usando nosso rolo de espuma de silicone. Isto aplica uma pressão uniforme em toda a largura da luva para aplicação de fita e placa.

Código de barras

Configuração mais rápida do trabalho e eliminação de erros do operador na configuração do trabalho com nosso leitor de código de barras e software associado para gerar cartões de trabalho e ler códigos de barras para entrada automática de coordenadas de montagem através da rede da sua empresa.

Verifique a montagem

Ajude os operadores a montar de forma consistente com um sistema de semáforo visual simples com tolerância de montagem definida pelo usuário. Apresentando um sistema de reconhecimento de alvo que funciona em todos os tipos de marcas registradas.

Relatório de Qualidade

Gere automaticamente relatórios de controle de qualidade com imagens de placas montadas por cor, juntamente com dados de posição e variação (posição real x posição programada), armazenados eletronicamente em formato PDF.

Mesa de Vácuo

Um sistema de vácuo para auxiliar na fixação do calço transportador na mesa durante a montagem.

Corrugated Mounter Proofer Features & Specifications

Características

The Heaford PPMPT range has been developed to combine corrugated post print mounting and proofing within a single highly configurable system, enabling accurate plate verification and register control before production begins. Designed for dependable repeatability and operator efficiency, the system incorporates precision mounting technology, proofing functionality and advanced camera positioning to support consistent corrugated prepress performance.

Built around a robust cast table ground to high flatness tolerances and a precision ground aluminium proof drum, the PPMPT range delivers stable and repeatable mounting and proofing results across demanding production environments. Servo-driven cameras with unique loop measurement technology and low-friction ball screw positioning provide highly accurate and repeatable camera positioning while maintaining intuitive HMI-based workflow control.

Especificações

The Heaford PPMPT range is available in web widths of 2600mm (102”), 3000mm (118”) and 3600mm (142”), supporting maximum carrier sheet lengths of up to 1680mm (66”). Designed for highly accurate corrugated mounting and proofing performance, the system incorporates two 50x magnification HD colour digital inspection cameras alongside a large 27” colour monitor for enhanced visibility and workflow management.

Advanced servo-driven positioning technology enables precise camera movement and highly repeatable mounting accuracy, with positional tolerances of up to +/- 0.002mm available on the 2CS model.

Opções

A range of optional accessories and workflow enhancements is available to further optimise the PPMPT range for specific corrugated production requirements. These include barcode scanners, laydown rollers, vacuum tables, rear shim tensioners, and CheckMount systems, designed to improve mounting efficiency, workflow control, and operator productivity.

Connectivity options for Esko, Hybrid and other prepress systems also enable streamlined job transfer and improved workflow integration across modern corrugated prepress environments.

Corrugated Mounting & Proofing Systems

Accurate, Operator-Friendly Mounting for Growing Print Operations

The Heaford PPMPT range has been developed to combine corrugated post print mounting and proofing within a single highly accurate workflow solution. By enabling converters to mount and verify plates on the same machine, the system helps improve register accuracy, reduce production risk and streamline corrugated prepress operations.

Designed for dependable repeatability and operational efficiency, the PPMPT range combines advanced HD camera technology, precision proofing components and intuitive workflow controls to deliver consistent mounting and proofing performance across demanding corrugated production environments.

PPMPT Range FAQs

Learn more about the Heaford PPMPT range, including mounting and proofing capabilities, configurations and workflow integration.

What is the PPMPT range designed for?

The PPMPT range has been developed for corrugated post-print mounting and proofing applications that require accurate plate verification, repeatable register control, and efficient prepress workflow management.

Can mounting and proofing be completed on the same machine?

Yes. The PPMPT range combines mounting and proofing functionality within a single system, helping converters improve workflow efficiency and verify plate accuracy before production begins.

What mounting accuracy technologies are included?

The system incorporates servo-driven cameras, low-friction ball screw positioning and unique loop measurement technology to ensure highly accurate and repeatable camera positioning throughout the mounting process.

What web widths are available?

The PPMPT range is available in web widths of 2600mm (102”), 3000mm (118”) and 3600mm (142”), supporting a wide range of corrugated production requirements.

Can the PPMPT range integrate with prepress systems?

Yes. The system offers connectivity options for Esko, Hybrid and other leading prepress systems to support streamlined workflow integration and efficient job transfer.

What optional features are available?

Optional enhancements include barcode scanners, laydown rollers, vacuum tables, rear shim tensioners and CheckMount systems designed to improve workflow efficiency and mounting performance.

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