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Automatischer Plattenmontierer

AutoMounter-Reihe

Bietet jedes Mal eine präzise automatische Plattenmontage beim ersten Mal, unabhängig von der Qualifikation oder Kompetenz des Bedieners. Vollautomatische Plattenpositionierung und -ablage. Eliminiert Druckausfallzeiten aufgrund schlecht montierter Platten und sorgt für einen schnellen ROI.

Merkmale;

  • Jedes Mal perfekte Registrierung
  • Reduzierter Druckabfall
  • Verbesserte Produktivität
  • Automatische Bilderkennung
  • Es sind keine besonderen Register- oder Inhabermarken erforderlich
  • Unterstützt mehrere Zylinder-/Hülsentypen
  • Vielseitige Konfiguration zur Unterbringung mehrerer Pressen auf einem einzigen Montagegerät

The AutoMounter range combines advanced automation, intelligent workflow tools and precision mounting technology to improve efficiency, consistency and operator productivity across modern flexographic prepress environments.

Schneiden

Protect your cylinders/sleeves and your operators whilst achieving clean cuts/joints on your flexo plates and tape with our range of cutting systems.

Tape Appliciation

Apply tape faster, more precisely and more consistently with our range of operator friendly tape holders and applicators.

Pre Register

Press manufacturers are working tirelessly to reduce start up waste through accurate pre-setting. We have a range of solutions to match the mounter to your press pre-register system.

Barcode

Schnellere Auftragseinrichtung und Eliminierung von Bedienerfehlern bei der Auftragseinrichtung mit unserem Barcode-Scanner und der zugehörigen Software zum Generieren von Auftragskarten und Lesen von Barcodes für die automatische Eingabe von Montagekoordinaten über Ihr Firmennetzwerk.

Qualitätsbericht

Erstellen Sie automatisch QA-Berichte mit Bildern montierter Platten nach Farbe sowie Positionsdaten und Abweichungen (tatsächliche Position vs. programmierte Position), elektronisch gespeichert im PDF-Format.

Automatic Label & Envelope Mounter

Merkmale

The AutoMounter is our automatic mounter and delivers accurate automatic plate mounting the first time, every time, independent of operator skill level or competence. This automatic flexo plate mounter offers fully automatic plate positioning and adhesion, eliminating press downtime caused by poorly registered plates and resulting in a fast ROI.

Spezifikationen

The AutoMounter range is available in both cylinder and sleeve-dedicated configurations, supporting maximum face widths of up to 700mm (27.5”) and repeat ranges from 150mm (6”) up to 610mm (24”). Designed for high-performance flexographic production environments, the system combines advanced automation with exceptional mounting precision to deliver fast, repeatable results across demanding workflows.

Equipped with a 21.5” touchscreen colour monitor and a job library capable of storing more than 100,000 jobs, the AutoMounter range is built to improve operational efficiency and streamline repeat production tasks. Advanced technologies, including the Digital Vision System (DVS), automatic image recognition and 50x monochrome HD digital cameras, enable highly accurate camera positioning with precision of up to +/- 5 microns for consistent mounting performance.

Optionen

A range of optional accessories and workflow enhancements is available to further optimise the AutoMounter range for specific production requirements. These include sleeve exchange units, plate and tape cutting systems, pre-register alignment systems, and barcode scanners, designed to improve workflow speed, consistency, and operator efficiency.

Additional options, such as tape roll holders and the TIR sleeve measurement system, provide enhanced production control, improved mounting accuracy, and greater operational flexibility across demanding flexographic printing environments.

Automatic Flexo Plate Mounting Systems

Advanced Automation for Faster, More Accurate Mounting

Developed for high-performance flexographic print environments, the Heaford AutoMounter range combines intelligent automation with exceptional mounting precision to help converters improve productivity, reduce setup times and achieve consistent repeatable results.

With advanced workflow tools including automatic image recognition, barcode scanner and high-accuracy digital vision technology, the AutoMounter range is engineered to streamline prepress operations while maintaining the mounting accuracy demanded by modern flexographic production.

AutoMounter FAQ’s

Learn more about the AutoMounter range, including automation features, mounting accuracy, configurations and workflow capabilities.

What is the AutoMounter range designed for?

The AutoMounter range has been developed for high-performance flexographic print environments requiring advanced automation, exceptional mounting accuracy and improved workflow efficiency.

What applications can the AutoMounter range support?

The AutoMounter range is suitable for a variety of flexographic printing applications, including label, envelope and other narrow web production environments.

How accurate is the AutoMounter range?

The system delivers camera positioning accuracy of up to +/- 5 microns, supported by Heaford’s advanced Digital Vision System (DVS), automatic image recognition and 50x monochrome HD digital cameras.

Is the AutoMounter available in different configurations?

Yes. The AutoMounter range is available in both cylinder and sleeve-dedicated versions and supports repeat ranges from 150mm (6”) up to 610mm (24”).

Does the AutoMounter support repeat jobs and stored setups?

Yes. The integrated job library can store over 100,000 jobs, helping operators improve workflow efficiency and streamline repeat production tasks.

What optional features are available?

Optional enhancements include sleeve exchange units, plate and tape cutting systems, pre-register alignment systems, barcode scanners, tape roll holders and the TIR sleeve measurement system.

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